Friday, October 20, 2006

Buz's Tips -- Things To Do At Haulout -- Winter Battery Storage, Winterization Checklist, Keel Bolt Torques and Maintaining Brass Seacocks

Hello sailing friends ,
 
Don Arvold asked me to find some info on tightening keelbolts and the  torque settings which I had recently done on DOUBLOON. Here is the info I came up with . During the search ,I came up with a few articles that should interest all you folks that are pulling boats this next weekend for the winter lay-up. best regards ,
 
Buz Branch ,
S/V DOUBLOON
 
 
Winter Battery Storage

 
Prior to placing batteries into winter storage make certain the electrolyte level is approximately 1.2" (13mm) above the top of the separators. The electrolyte level in very cold batteries will be lower than normal, so let batteries warm to a normal temperature before judging electrolyte levels. Once the electrolyte level is correct ensure that the batteries are fully charged. Ensure that the battery tops are clean and dry.
 
Now the choice is whether to leave the batteries aboard your boat or remove and store in a cool dry area. If the batteries are stored aboard the boat, disconnect the terminal cables. This will prevent premature discharge of the batteries due to a ground in the electrical circuits or failure to turn a piece of electrical equipment off.
 
If the batteries become discharged, the electrolyte can freeze when stored below +20 o F (70oC). Below shows temperatures at which electrolyte, in various states of charge, starts to freeze.
 
Specific Gravity(cor.to 80oF/26C)Freezing Temp
1.280 Spec. Grav.(cor.to 80oF/26C)-92F (-69C)
1.265 Spec. Grav.(cor.to 80oF/26C)-72.3F (-57.4C)
1.250 Spec Grav.(cor.to 80oF/26C)-62F (-52.2C)
1.200 Spec Grav.(cor.to 80oF/26C)-16F (-26.7C)
1.150 Spec. Grav.(cor.to 80oF/26C)+5F (-15C)
1.100 Spec. Grav.(cor.to 80oF/26C)+19F (-7.2C)
 
A 3/4 charged battery is in no danger of freezing. Therefore, batteries should be kept at least 3/4 charged, especially during winter weather.
 
The frequency of checking batteries depends greatly on temperature. The effect of temperature on self discharge for the average fully charged, new, conventional battery in good condition is approximately as follows:
 
At 100oF (37.8oC) .0025 Sp.Gr. per day
At 80oF (26.7oC) .001 Sp.Gr. per day
At 50oF (10oC) .0003 Sp. Gr. per day
 
A fully charged battery stored at 80oF (26.7oC) will take 30 days before it self-discharges 25 percent. At 50oF (10oC) the time period increases to 100 days.
 
This will give you an idea of how often a battery should be checked.
Some makes of batteries will have a higher and some a lower rate of self-discharge. This depends on the method of manufacture and purity of materials used.
 
Winterizing Checklist

The following checklist for laying up your boat is adapted from Nigel Calder’s invaluable Boatowner’s Mechanical and Electrical Manual (Model 420323).
  • Change the engine oil, transmission oil and antifreeze.
  • Drain the raw water system, taking particular care to empty all low spots. Remove rubber pump impellers, lightly grease with petroleum jelly and replace. Leave the pump cover screws loose so that impellers won’t stick in the pump housings. Run the engine for a few seconds to drive any remaining water out of the exhaust. Wash salt crystals out of any vented loops.
  • Check the primary fuel filter and fuel tank for water and sediment. Keep a diesel tank full to cut down on condensation.
  • Squirt some oil into the inlet manifold and turn the engine over a few times (without starting) to spread the oil over cylinder walls.
  • Grease all grease points.
  • Remove the inner wires of all engine control cables from their outer sheaths; clean, inspect, grease, and replace. Check the sheathing.
  • Seal all openings into the engine (e.g., air, inlet, exhaust) and the fuel tank vent. Put a conspicuous notice somewhere so you remember to unseal everything at the start of next season.
  • Inspect all hoses for signs of softening, cracking and/or bulging.
  • If hauling out: Check for propeller blade misalignment and Cutlass bearing wear; tighten any strut mounting bolts; inspect stainless steel prop shafts for crevice corrosion; remove prop nut to check under it.
Batteries
  • Bring to a full charge. Equalize flooded batteries. Top up. Clean the battery tops. Unless the batteries are being properly float charged (via a solar panel or battery charger with float regulation) remove from the boat and store in a cool, dry place. Bring flooded batteries to a full charge once a month.
Electronics and Electrical Circuits
  • Remove electronic equipment to a warm, dry place.
  • Clean corrosion off all electrical terminals and connections and protect with petroleum jelly or a shot of WD-40 or other moisture-dispelling aerosol. Pay attention to all external outlets, especially the AC shorepower socket.
Toilets
  • Drain and/or pump system with 30% to 50% antifreeze. Break loose the discharge hose and check for calcification. Wash out vented loops.
Freshwater Systems
  • Pump out and clean tanks. Drain system and/or pump through a 30% to 50% propylene glycol antifreeze solution. Use a water heater bypass, if applicable. Inspect pumps (especially vane and flexible impeller types) for wear. Remove flexible impellers, lightly grease (with a Teflon-based grease), and reinstall.
Stuffing Boxes
  • If hauling out, repack. If wintering in the water, tighten down to stop any drip. Be sure to loosen before reusing the propeller or the shaft will overheat.
Seacocks
  • If hauling out, pull and grease all seacock plugs if possible. Dismantle and grease gate valves. If wintering in the water, close seacocks (except cockpit drains) and closely inspect cockpit drain hoses and clamps.
Stoves
  • Drain a little fuel from kerosene and/or alcohol tanks and check for water and contaminants. Close LPG or CNG gas valves at the cylinder. Renew filaments on filament-type igniters at least every two years.
Steering
  • Cable steering: Remove cables from conduits, then clean, inspect, grease, and replace them. Also, check sheave mountings and clean, inspect, and lubricate cable ends. Rack-and-pinion steering: Remove top plate and input socket screws; clean, grease and replace. Hydraulic steering: Top off fluid and check all seals and hoses for leaks and/or damage.
Compasses
  • Remove all oil filled compasses from the boat and store in warm environment.
Keel Bolt Torques

KEEL BOLT TORQUE SPECIFICATIONS
MODEL SIZE BOLT DIAMETER FOOT POUNDS SOCKET NUT
MEGA ONLY 3/4" 90 1-1/8"
C&C 40 1-1/4" 450 1-7/8"
ALL OTHER 1/2" 80 3/4"
MODELS 3/4" 250 1-1/8"
  1" 350 1-1/2"
 

Maintaining Bronze Seacocks


 
Sturdy bronze seacocks may look like impenetrable lumps of metal down in the bilge, but they are actually finely machined valves that must be lubricated periodically to prevent the tight-fitting surfaces from "freezing" mechanically. Many skippers, unfortunately, tend to forego the recommended inspections in favor of a somewhat less rigorous maintenance philosophy: "Out of sight, out of mind." The results are predictable. A poll of marine surveyors found that almost 42% of the bronze seacocks they inspected were mechanically frozen, either open or shut.

Question: How do these negligent skippers close thru-hulls in an emergency or when they will be away from the boat for extended periods? Answer: They don't.

Claim #911273. "During a period of heavy November rains, the vessel took on water. It should be noted that the vessel was not fitted with an automatic bilge pump. Although the head intake and discharge valves were fitted with seacocks, they appeared to be inoperable. With the valve in the open position and in conjunction with the heavy rains in this area, the vessel took on water to the point where the head back-siphoned into the hull and the vessel sank."

The first line of defense against flooded heads, burst hoses, and many other dockside calamities is an operable seacock. A 1 1/2" hole in the hull will admit 71 gallons of water a minute into the boat, which will quickly overcome a bilge pump. The good news, at least for skippers of boats with frozen bronze seacocks, is that a stuck seacock can probably be rejuvenated fairly easily. And if the seacock is already in good operating condition, it can be kept that way with only a few dabs of waterproof grease every spring. All you'll need is a wrench, a wood mallet, kerosene, an emery cloth, waterproof grease, and a few cotton rags. For a badly frozen seacock, you may also need a pipe that fits over the end of the adjustable wrench. And if the drum is badly scratched, you'll need a valve grinding compound.

Disassembling the Seacock

With the boat out of the water, remove the large nuts at the end of the barrel (opposite the handle) and tap the stem lightly with the wood mallet until the barrel is loosened. (If all you have is a metal hammer, use a block of wood to absorb the blow.) Resist the temptation to clobber the stem, as this could damage or bend the threads. If tapping fails to dislodge a stubborn drum, you can reassemble the seacock and use a large wrench (not the bronze handle) at the end of a long pipe to get sufficient leverage to loosen the drum. You can also try tapping the wrench or pipe with the hammer. Be forewarned, however, that unless the seacock has a wide, flanged body that sits on a backing block (contoured and bolted snugly against the hull), you run the risk of seriously damaging the fiberglass. It would be wise to replace the seacock with one that is properly flanged and backed (see diagram).

Lubricating

Once the drum is removed, use the kerosene and rags to clean salt, old grease, gunk, etc., from the drum and seacock passageways. Scratches and roughness, if any, should be smoothed with the emery cloth. Deep scratches can be smoothed by spreading a valve-grinding compound evenly on both the drum and the interior of the seacock. The grinding can be done by reassembling the seacock and moving the handle back and forth a few times. Too much grinding may do more harm than good. After grinding, use the emery cloth to smooth the drum. As an alternative to emery cloth, you can use wet sandpaper, starting at 220 grit and going to a finer 600 grit paper.

Once the drum is reasonably smooth (slight scratches and pitting can be tolerated), you should clean the surfaces again with kerosene and then wipe on the waterproof grease. Teflon is also acceptable. Be liberal; the grease not only keeps the drum limber, it also helps prevent leaking.

To reassemble, tighten the nuts sufficiently so that the seacock will still be operable but the drum won't be loosened by vibration. Make sure two stainless steel hose clamps are used to secure on the hose. Finally, a soft wood plug tied next to the seacock is excellent insurance against an unexpected catastrophe.

Greasing without Hauling

Between annual inspections, a grease (zerc) fitting screwed temporarily into the seacock's drain hole will allow you to lubricate the drum with a grease gun while the boat is still in the water. This should be done with the seacock open, or the grease will just empty into the hole. A grease fitting that will fit the drain hole (typically 1/8") can usually be found at an auto supply store.

Defining a Proper Seacock

All thru-hulls below or near the waterline must have a valve that can be closed in an emergency or when the boat will be left unattended for more than a few days. Traditional bronze seacocks are acceptable, but gate valves and many plastic thru-hulls should not be used at thru-hulls below the waterline.

Gate valves have internal parts that deteriorate and snap off. And unlike a seacock, which has a handle that is clearly open or closed ("positive action"), a gate valve's wheel may or may not be closed. Even turning the wheel will not confirm that the valve is closed. The internal mechanism could have become jammed open by debris, for example, but feel as though it had been closed.

Plastic seacocks are brittle and can be easily broken by an errant foot or a stowed anchor. The exception is Marelon thru-hulls, which are made of glass-reinforced plastic and are acceptable for thru-hull installations below the waterline. Marelon seacocks have been tested (most sizes) and approved by Underwriters Laboratories. While probably not as prone to mechanical freezing as their bronze counterparts, Marelon seacocks must also be taken apart, inspected, and lubricated periodically.

Finally, some boat builders have recently been installing ball-type bronze seacocks that use a Teflon-coated ball (either plastic or stainless steel) instead of traditional tapered drums. These newer valves are acceptable, especially if they have a flanged base and are mounted on a backing block. The ball valves are not inclined to mechanical freezing, but the models that can be taken apart (some can't) should be inspected occasionally to make sure they haven't become clogged by debris.

 
 

Wednesday, October 18, 2006

Buz's Race - Catalina Island Series

Hi everyone , I had the pleasure of racing this past weekend.  It was final race of the Catalina Island series(14 seperate races  during 2006 with 3 throw outs) The Boat ,an OLson 30 ,SOUTHERN COMFORT XL (same boat I have been crewing on the past 8 years) We were tied for 1st for the series going into this race and needed to win both going out to Catalina and the race back .Check out the attached pics. Click to EnlargePic #1 is of the famous yacht MERLIN  trying to pass us which she eventually did but only after the wind went aft and she was able to unroll that huge code zero spinnaker that you see rolled up on her headstay. In spite of her canting keel and all pro crew ,we still beat her on corrected time as we did all competitors on race 2, The other pics are of a "one design 48" that never did pass us. Notice  crew of 12 on her .Race 1 was not our conditions with wind on the nose almost the whole race and we took 6th  which gave us second place overall for the series Great fun! Click to EnlargeThe island was hopping with "Buchaneer days"  (a bunch of folks dressed as pirates and wenches , crazy with grog) Our crew was serious about winning race 2 and hit the bunks by 10pm. It is alot of satisfaction working together as a team, especially when the wind gets wild , you've already gone turbo , the skipper calls for the "womper" and you change from one chute to that big chute  on the fly while planing at 14-18 knots of boat speed . Click to EnlargeAs the spin trimmer, My mind screamed "oh no ,not the womper...it's already scary"Talk about staying focused and on the  edge...see ya on the water.
 
Below is an e-mail our captain wrote about the race.
 
Buz Branch
S/V DOUBLOON
 
One other thing - We had the lowest corrected time on Sunday's race for
ALL classes.  We beat the faster boats, we beat the slower boats.

> _____________________________________________
> From: Price, Cole J 
> Sent: Tuesday, October 10, 2006 2:10 PM
> To: Mike Price; Buz Branch
> Subject: Catalina Island Series 2006 Race Results
>
> Hi Guys & Gals,
>
> We took 6th out of 12 boats going out to the island on Saturday.  By
> flying our spinnaker, we picked off 2 boats on corrected time,
> including the Nat'l Champ Schock 35 Whiplash!  That ain't bad
> considering that we were going to windward which is not our direction
> to sail to our rating.  The only boats that beat us ranged in length
> from 39 to 44 feet - it was a big boat day.  Notwithstanding that, we
> finished boat for boat in front of a J35, J105, and a Soverel 33 - all
> of whom owed us time.  Not bad!
>
> Then on Sunday, we got a good start, the jib and main trimming was
> awesome (excellent job Jarred, Derrick - aka Tiny Trim and Jazzy, with
> great coaching from Buz).  We made all the right moves tactically,
> steering right down the rumbline.  The call to hoist the chute that
> Mike and Buz made (chute first, ask questions later) was at precisely
> the right time.  We went turbo with Buz's great spinn trimming (he was
> spot on this weekend on his spinn trim) and reeled in the J105 who was
> probably ahead of us on corrected time when we hoisted.  We ended up
> beating the J105 by only 39 seconds and the third place boat by 57
> seconds.  So, after 23.1 miles, we were 39 seconds out of second and
> 57 seconds out of third.  That's why we have to be flawless - no
> pressure.  One small mistake and they would have corrected over us.
> We did great against the J105 given that we never got lifted enough to
> pole back the spinnaker to drive deep downwind which is what we need
> to gain an advantage over the J105.  When the wind is forward like it
> was, they have a significant advantage over us.  Had the J105 nailed
> the start (like we did) and not had to drive way up to the left to
> keep their air clean, they probably would have corrected over us.
> But, they didn't - we out sailed them and they're a very good team.
>
> Because Gator beat us on Saturday, they took 1st in the series (with 9
> points) and we took second (with 16 points).  Third place had 28
> points, so Gator and Southern Comfort were way out in front.  All in
> all, I think that we did very well.  As this young and inexperienced
> team becomes seasoned, we're going to be a threat every time that we
> show up to race.  You may view the race results at the following
> websites:
>
> Results 1
>
> Results 2
>
> Check out this video which shows what boats looks like when they're
> planing (most boats don't plane, yet all of you have had the
> experience which many seasoned crew have never had):
>
> http://www.sailingscuttlebutt.com/media/06/1002/
>
> Great job guys and gals!
>
> Cheers,
>
> Cole

Tuesday, October 17, 2006

Tiki Bar Christmas Party

SJSC Logo
San Juan Sailing Club’s
Tiki Bar
Christmas Party




When: Saturday, December 9, 2006 at 6:00 p.m.
Where: 194 South Fork Road
Durango, CO

Rafter J

Hosts: Randy and Kristen

Again, no steel band, but we will have Jimmy on the stereo and pictures of the SJSC on the TV. (Please send me NOW – huckwagon@aol.com – your favorite summer pictures to be included in the video show!) Dress in your favorite Jimmy Buffet attire and join us for our annual Christmas celebration.

As we have done for the past couple of years–please join us in helping those less fortunate. Bring can goods or other non-perishable food items or a new, unwrapped toy. We’ll have a collection box on the front porch. All contributions will go to Project Merry Christmas.

Club will provide eating utensils–

Dickinsons a smoked turkey & Gravey
Randy & Kristen will have Mashed Potatoes & Green Chili Squash
Sailors bring your favorite Christmas Dish for 10-12 people.
BYOB or non-alcoholic beverages if you prefer.

R.S.V.P. to Kristen at Huckwagon@aol.com or call us at 375-2747 or 749-8795. The early callers get their choice of menu items!

All SJSC members welcome! Please extend an invitation to anyone who is interested in sailing.

Gift exchange is same as last year--presents must be wrapped so you cannot tell what the gift is. Make the sail ties look like a Parcheesi board! You get to trade for the same number of gifts you bring. You bring one, you have 1 trade. You bring 2, you get to go for 2 and so on. Limit $15 per gift.

Merry Christmas to you and yours, and may the New Year bring you fair winds and smooth sailing.

Randy Waslien & Kristen Nielsen
Cruising Commodores



Directions

Wednesday, October 11, 2006

Mexican Potluck Cancelled; Haulout Oct. 28.

All--
 
We have a Mexican Potluck scheduled for this weekend (10-14), but  lots
fewer people are coming to the lake, and the weather Saturday  looks
very iffy.  The Admiral (Mrs. Commodore)  has volunteered to host this
as a mid winter event after the first of the year.
 
So--let's postpone it for now and plan on a get-together (off the water,
of course) sometime in January or February.
 
Haulout Oct. 28 is still on, with a potluck for lunch  (no potluck in
the evening, a very tentative plan for that  fell through).   We will
bring a pressure washer and set it up in the parking lot. I think the
park is going to make its washer available, too.    It's lots easier to
get the crud off the bottom at haulout than to wait till its hard and
crusty next spring.   Last year, we hauled and washed down 13 boats.  If
you plan on hauling the boat home, there's help available to take down
the rig, too.
 
Don't forget the RV antifreeze for the head and water systems, plus
engine antifreeze if you have an inboard.
 
David Dickinson
Commodore